• İSDEMİR is one of the largest integrated steel producers in Turkey. With this New Blast Furnace investment, both the capacity and the efficiency of the existing plant will increase substantially.

18 Mart Çan 2×160 MW Power Plant Flue Gas Desulphurization Plant

• Shifting Flue Gas: Flue gas produced by thermal plants will be directed to new desulfurization units.
• Desulphurızatıon process: Flue gas which contains SO₂ will be subjected to the chemical reaction by using wet limestone
• Waste Disposal Process: As a result of below-given removal chemical reaction of SO₂ product will come as gypsum. Final product gypsum will be disposed of the site by using trucks.
• Ash Mixing Process: To dispose of gypsum will be done by mixing bed ash and fly ash which comes from Thermal power plant boiler. This mixing process will be done by tailor-made pug mills.
• Process Stages: Directing Flue gas, Boosting Flue Gas, Desulphurization, Mixing final product with ashes, Disposal of the final product.
• Site works: Site leveling, Retaining walls, Drain pits, Construction of 120 m height two (2) absorber with special Alloy-31 material, Construction of limestone storage silos (Concrete with steel framework), Construction of electrical and service buildings, Construction of pipe bridges and gas channels, all technological equipment service and erection activities.
• Electrical Works: IPBD systems for 2 units (Isolated Phase Bus Duct), Medium Voltage Distribution systems (MW), Low voltage distribution systems (LW), Lightning and Power outlet system, Power Distribution Control System (HV, MV, LV), DCS systems ( Distributed Control Systems), Creating an connection network with existing control systems with New DCS system,HVAC systems, Communication systems , Fire Protection, Electrical and Service rooms.
• Auxiliaries: Industrial water, Firefighting water network, Rain and runoff water, Compressed air system, Instrument air system
• Engineering and Project management works
• Site service, Supervision activities, commissioning and training activities

Within the scope of this turnkey project, Ekon undertakes the entire of Engineering, Procurement, Manufacturing, Construction-Installation Works, as well as start-up and commissioning of the installed systems. Upon conducting performance tests, Ekon trains to Eti Maden’s technical staff for successful the operation of the new system.

Operations Directorate of Bandirma Boron and Acid Plant processes Boron mine and transforms into high value-added, high quality and sustainable refined Boron products.

Turkey has 73% of World Boron reserve and Bandırma Boron and Acid Plant is one of the most important Boron Products Manufacturing Plant in Turkey. It supports energy savings and makes additional contribution to economy by means of existing 2 x 5.33MW Turbine Generator Groups which currently partially respond to power demand of the plants.

After the completion of project undertaken by Ekon, 36 MW new steam turbine-generator with its auxilliary units including a cooling system serving new and existing turbogenerator systems simultaneously, the modernization of the existing 2 x 5.33MW turbine – generator groups and their integration with the new system, 2 Main Distribution Center Buildings (ADM-1 & ADM-2) in where 34.5kV / 15kV / 6.3kV Swichgears , transformers in varied types and sizes and AC-DC Low Voltage Distribution Systems shall be installed; a new DCS which includes Energy Monitoring & Power Management System, Turbine Control Systems, Process and PMS will be made available to increase the energy production capacity of existing plants in order to ensure continuous operation of the facility without any dependence to external power source. Furthermore the energy infrastructure will be modernized.

EÜAŞ Afşin Elbistan B Thermal Power Plant Operation Directorate Dismantling, Manufacturing, Installation, Tests and Commissioning Works of the Parts Damaged due to the Fire in the II.Unit Boiler Building Project

Project covers the dismantling-erection and structures which were damaged as result of fire which had occurred in the boiler building such as boiler carrier construction system and boiler building steel construction, electricity, cables and carriers, instrumentation, cabinet and equipments, electromechanical control valve and actuators, electronic control room, panel and transformer room, elevator and pit, pipes, gas ducts, suspension systems, vapor filters, carrier stands, vapor fans and motors, screw extractors, and spillway equipments (all profiles, platforms, handrails and cladding works) and commissioning of renovated systems.

Main work items are as follows:

• Construction works (Steel construction, cladding and isolation works)
• Mechanical Works (Electro filter and auxiliary equipments, pipelines, isolation and instruments etc)
• Electricity and Automation works

Heavy damaged vertical and horizontal carriers, other auxiliary equipments which are constructed from steel construction (walkway, platform, stair etc.) will be manufactured from structural steel and will be erected by EKON. Reinforcing works in main column and beams of boiler will be executed by EKON. Surface cleaning and paint works for non-damaged supports will be executed by EKON. Design and erection of crossing structures will be performed by EKON in order to facilitate the transportation of material between units. Exterior and roof cladding will be dismantled and renewed with sandwich panel filled with stone wool. Shutter and doors which are located in the 2^nd unit and roof drain system will be renewed by EKON according to their original status.

Within the scope of mechanical works vapor filters will be reconstructed again together with their auxiliary equipments and they will be erected. Elevator and crane equipments which were damaged after fire will reconstructed by EKON. Cold Re-superheater (RH) which is the main part of the vapor system will be renewed by EKON according to the damage which was determined by analysis usinf electromechanical devices. Vapor fly ash blowing and all valves which are located in fire zone will be dismantled and renewed. All fire lines and equipments (fire cabinet, fire hose, valve), vacuum cleaning system, auxiliary vapor pipes, service line, instrument air installation, closed circuit cooling make up tanks and installation tanks belonging to this tank, boiler support springs (as result of test), all system and equipment isolations will be replaced with new ones by EKON.

Within the scope of electricity works; cable trays, ladders and accessories, power cables, lighting system and cables, electrical panels, transformers, vapor filters fan motors, elevator and crane system electrical installation, grounding installation, lightning protection and airplane warning system, fly ash blowing system electrical installation will be renewed completely by EKON

Within the scope of electronics and communication works; signal and automation cables, automation and measurement panels, switches and sensors, actuators, transmitters, analyzer, roof shutter pneumatic systems will be replaced by EKON. ]]> https://ekonas.com.tr/en/projects/afsin-elbistan-tpp-b-ii-unit-fire-damage-restoration/feed/ 0 https://ekonas.com.tr/en/projects/corlu-park-complex/ https://ekonas.com.tr/en/projects/corlu-park-complex/#respond Sun, 05 Jun 2022 21:22:06 +0000 https://ekonas.com.tr/?post_type=portfolio&p=1820 Project :

Çorlu Park Complex

In the construction of the buildings, a mat foundation system and tunnel formwork technology were applied in accordance with statistical system designs. Detailed Description OfThe Project :

• Dwelling Units
• Total Area of Land: 34,319 m2
• No of Blocks: 9
• No of Floors: Basement + Ground Floor + 13 Floors
• No of Dwelling Units: 588 (with 147 m2, 132 m2, 100 m2, 90 m2, 80 m2)
• Total Closed Area: 81,360 m2
• Closed Area for Social Facilities: 1,126 m2
• Landscaping Area: 17,000 m2
• Area of Parking Lot and Roads: 12,000 m2
• Residence (1+1 Studio) Units
• Total Closed Area: 12,418 m2
• Nos of Floors: 14
• No of Units: 12

December 2004

• OYAK : 45 %
• EKON : 45 %
• PROKON : 10 %

• Beet Yard : 52.500 m¬≤
• Beet Conveyor : 650 m
• Beet Washing Plant
• Main Process Building : 130 m x 30 m x 21 m
• Diffusion Tower and Cassette Mixer
• Pulp Conveyor
• Juice Purification
• Evaporation
• Crystallization
• Sugar Drying Building and equipment
• Sugar Conveying
• Horizontal Sugar Silo Building : 60.000 TON
• Bagged Sugar Storage Building : 20.000 TON
• Milk of Lime Production Building : 500 m¬≥
• Cooling Tower
• Boiler Building : 2 x 75 T/h
  20 T/Hour + 10 T/Hour

• Turbine Building : 2 x 7.5 MW
• Piping : 45.000 m (various)
• Molasses Tanks : 2 x 11.000 TON
• Fuel Oil Tank : 000 TON
• Waste Water Treatment Plant
• Administration and Social Buildings

Completed works;

• Excavation : 350.000 m¬≥
• Concrete : 000 m¬≥
• Steel Structure : 200 TON
• Electrical System (Complete)
• Automation System
• Instrumentation

The project had two stages:

• First stage covered the Engineering, Procurement and Supply of Equipment.
• The second stage covered the Civil Works, Erection Works and Commissioning ofthe Converter Gases Cooling and Cleaning Plant for KARDEMİR Karabük Iron andSteel Factory Inc.

• Excavation : 12,000 m3
• Concrete : 3,900 m3
• Formwork : 9,172 m2
• Scaffolding : 15,000 m3
• Reinforcement : 208 tons

Mechanical Works:

• Design, Manufacturing, Supply and Erection of Technological Equipment : 600 tons
• Design and Supply of Piping Works : 200 tons
• Design and Erection Works of Automation System (PLC, MCC, MMI) : 450 nos.
• Cable Supply & Erection : 77,000 m
• Conduit Supply and Erection : 3,500 m
• Lightening Works

100 %

General Description Of The Project : The project covers the construction of a new building and strengthening of the existing building for the new hot rolling mill line. Detailed Description Of The Project : Manufacturing and erection of 4500 tons of steel construction for 20,000 m2 new building and strengthening of 65,000 m2 existing building.Manufacturing and erection of 2500 tons crane girders and 26,000 cladding works. Main Subcontractor : MAK-IN Engineering and Construction Co. ]]> https://ekonas.com.tr/en/projects/isdemir-hot-rolling-mill/feed/ 0 https://ekonas.com.tr/en/projects/isdemir-ore-dressing-facility/ https://ekonas.com.tr/en/projects/isdemir-ore-dressing-facility/#respond Sun, 05 Jun 2022 21:10:54 +0000 https://ekonas.com.tr/?post_type=portfolio&p=1765 Scope of the project includes modernization, engineering, production, construction and erection of ore preparation system, blending and manipulation of raw material.